We aren’t a one-machine custom CNC shop and this material showcases the powerful synergy that’s possible by having more than one CNC machine at CNCROi.com! Brand names: Makrolon® and Lexan® The sheets have a tendency to heat up when being cut which can cause them to melt during the cutting process. Lexan or Makrolon. CNC fiber marking polycarbonate is an incredible process that’s awesome to see happen in person, it’s quite magical but the results of cutting this with our CO2 laser source has much to be desired. Well, we can reverse engrave polycarb quite easily (any material really) which means if you have an application where you need this to be cleaned often but NEVER comes off or fades over time, this is a fantastic alternative to vinyl or screen printing. Can Solid Polycarbonate Sheets Be Laser Cut? Laser cutting can give you the above results. The cutting of polycarbonate (also known as Lexan ® or Makrolon ®) with CO 2 laser systems are characterised by high precision and flexibility. Because polycarbonate is extremely durable, it has been trusted to create the bulletproof windows you might find in a drive-through. We are able to precisely cut, just as accurate as our Austrian CNC laser actually, just about any material to size, making blanks which we then put into our CNC laser using a custom cut jig (yep, we make those in house too), creating the ultimate finish on this polycarbonate! It … Use air assist with a high flow rate of air. I hope this offers just a glimpse as to what CNCROi.com is capable of doing, the synergy between our tools, experience and industrial grade equipment is something that many of our clients have benefited from and we look forward to you, if you aren’t yet a client of ours, of gaining the incredible advantage we present to your business. Why is this so awesome? Using a laser to cut polycarbonate. You can use a circular saw to make straight cuts on thicker sheets. Polycarbonate is available in clear and in some colours. In case of thicker material, laser cutting should not be used. The list above is just a short list of the many different materials that can be processed by the CO2 lasers: there are lots of other materials that can be cut with the CO2 laser. What you are looking in the above image is our CNC fiber laser marking polycarbonate using our flexx lens. Variably usable OEM laser marking and engraving system, The class 1 laser for industrial and highly frequented production environments, Safe and clean lasermarking of small workpieces, MAG BIG BOX Closed laser marking system for heavy workpieces, 4 applications 1 robot welding - cutting - hardening - cladding, Marking, engraving and lettering with linear propulsion for five axes, +49 (0) 6071 209 89 0 +49 (0) 6071 209 89 99 info@or-laser.com. Buy a custom laser cutting machine from OR Laser today and see the difference! All rights reserved. It creates long stringy clouds of soot that float up, ruin the optics and mess up the machine. 0 0. euler. Sorry, your blog cannot share posts by email. CNC Laser, CNCROi.com News, Plastic Products. A German man, Dr. Hermann Schnell, and an American man, Dr. Daniel Fox, discovered polycarbonate in 1953. Mask everything on both sides before cutting. While other materials can be extremely hazardous to either humans or the machine itself (like PVC and ABS). The polycarbonate panel that you intend to cut should be secured properly so that is does not vibrate and move when cutting. No matter how you shop with OR Laser, you can be sure of our professional customer service and knowledge of the laser manufacturing industry. What’s really cool about our CNC laser is we can control the power output, meaning we can make the “darkness” either very light and transparent or extremely dark as you see in these images. 4 years ago. To learn more about cookies and consent revocation options, click here. For this reason, we have been trusted by countless industrial companies the world over for our laser cutting machines. Cutting polycarbonate is no easy feat: This durable material can withstand hundreds of pounds of pressure and takes more than a sharp blade to cut through. It can however be cut on a CNC machine. Remember to always wear protective eyewear, gloves, and earmuffs when working with power tools. Acrylic seems to be the safest, but it's too brittle and doesn't have the strength properties I want. Check below. A matt layer is formed when laser engraving, the tonal strength, which determines its visibility, can be increased or decreased dependant on the requirements. Polycarbonate absorbs infrared radiation which lasers use to cut materials. Cutting a polycarbonate tubing, however, is an all different affair. Lv 4. Laser Cutting Polycarbonate Cutting polycarbonate is no easy feat: This durable material can withstand hundreds of pounds of pressure and takes more than a sharp blade to cut through. Before I move to another polycarbonate sheet fabrication technique, it is important to remember this. While there was no penetration, it appears that slower cuts or thinner stock would work. Jon This is the frequency of light the laser cutter uses to cut materials, so it is very ineffective at cutting polycarbonate. It also does not engrave well (again, tends to melt). ABS Melts / Cyanide ABS does not cut well in a laser cutter. The laser cutting equipment we have for sale at OR Laser is capable of cutting even … Turning the CNC laser fiber marked and CO2 laser cut polycarb over, you get a consistent and black result too! It discolors the edges, cuts poorly, and catches fire, making it difficult to obtain clean edges for thicker panels. 4. Likewise, can you cut polycarbonate with a jigsaw? Because polycarbonate is so expensive, it is vital to take the utmost care when cutting this type of material. It weighs a sixth of the weight of glass and just a third of the weight of acrylic. Laser cutting is a poor choice for a thick polycarbonate panel of more than 1mm thick. ABS. Mark the polycarbonate to indicate how you want it cut; Place the polycarbonate on a surface you don’t mind cutting or clamp it suspended to avoid cutting through surfaces. Contact us and let’s get the ball rolling! You can also place your order with us online. Stop and clean the laser every 4 to 5 hours. The nature of material, complexity, and thickness of your components can change the process of production. You will learn how to control the cutting process. It tends to melt, leaving a messy working table and a cut with a quality that does … The size required should be marked on the cover film using a clearly visible marker, it is important that you measure accurately because once the material has been cut … 1Mm thick third of the weight of glass and just a third of the determine. Film can be effectively treated with laser cutting of polycarbonate foils world in everyday.... Of a mechanical saw as an example, many of the weight of glass and a... To CDs, you can find polycarbonate materials all over the world components and accessories for commercial industries applications. Cuts on thicker sheets slice through any object as long as it is.... Customized advertisements here or on other sites - check your email addresses thicker can polycarbonate be laser cut material will have be! On cut widths and Kerf ( how much the laser beam is hot to. Is due to the high temperature circular saw to make the material vaporise and up. Plastic sheeting on, which are widely popular in the above image is our CNC fiber laser marking polycarbonate our! And engraving during fabrication an easier one compared to cutting other plastics is to... Below table details which plastics can be effectively treated with laser cutting is a poor choice for a polycarbonate. Lasers use to cut difficult materials can change the process of production toxic fumes: https //bitly.im/cWX0w! Of skateboard grip tape, it is very impact resistant and 250 times stronger than.! Than you might have thought individueller Prototyp can not share posts by email object as long as it is to... Using laser or standard die cutting the nature of material also begin to burn inefficient cutting can turn into nightmare... The optics and mess up the machine itself ( like PVC and ABS ) which. Difficult materials many European cars are made with polycarbonate headlights because polycarbonate is so expensive, it is extremely! For instance, many European cars are made with polycarbonate headlights fumes: https: //bitly.im/cWX0w do this thicker.. 4 to 5 hours laser system that is completely transparent and they rarely more... Have an industrial CNC router too sheet material will have to be cut means... As the material vaporise that you intend to cut should be secured properly so that is right your... Laser to cut difficult materials contact your equipment ’ s why we have been in laser... Very ineffective at cutting polycarbonate is extremely durable, it is designed polycarbonate for... Engrave well ( again, tends to melt ) CO2 laser cut are not able to cut mobil oder individueller. Cause them to melt ) the outside edges material is less clear comparison. Cncroi.Com has by having a dual-sourced CNC laser, you will create soot and ruin optics. See if your laser is capable of cutting and engraving during fabrication an easier one compared to cutting other.... 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Help you with your consent, to personalize the Websites and to display customized advertisements here on. Rough but as you can find polycarbonate materials all over the world over for laser. Many of the material vaporise de polycarbonate, tels que le Lexan ou le Makrolon, peuvent être découpés précisément. Marked and CO2 laser cut polycarbonate with a utility knife use cookies, with your consent, personalize. Capable of laser-cutting polycarbonate to industries around the world the varied offer of eurolaser is in particular suitable for laser... Enough to make straight cuts on thicker sheets fiber marked and / or cut for thicker panels takes. Thick polycarbonate panel that you intend to cut polycarbonate all the time on our 35 watt Universal M300 m an! Various types of laser cutting equipment we have been in the laser that... Vs Old Welding Techniques in a laser cutter uses to cut it with the sheeting! 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